API验厂
API背景介绍
API是美国石油学会(American Petroleum Institute)的英文缩写。API建于1919年,是美国第一家国家级的商业协会,也是全世界范围内最早、最成功的制定标准的商会之一。
API的一项重要任务,就是负责石油和天然气工业用设备的标准化工作,以确保该工业界所用设备的安全、可靠和互换性。制定协调标准是API最早和最成功的项目之一,自1924年发布第1个标准开始,API现在已发布了500个标准。API是ANSI认可的标准制定机构,其标准制定遵循ANSI的协调和制定程序准则,API还与ASTM联合制定和出版标准,此外,API积极参加适合全球工业的ISO标准的制定工作,是ISO/TC 671SC9井口设备和管线阀门的秘书处。
API标准应用广泛,不仅在国内被企业采用和被美国联邦和州法律法规以及运输部、国防部、职业安全与健康管理局、美国海关、环境保护署、美国地质勘查局等政府机构引用,而且也在世界范围内被ISO、国际法制计量组织和100多个国家标准所引用。
API标准主要是规定设备性能,有时也包括设计和工艺规范,标准制定领域包括石油生产、炼油、测量、运输、销售、安全和防火、环境规程等,其信息技术标准包括石油和天然气工业用EDI、通信和信息技术应用等方面。
API在美国国内以及在世界其他国家都享有很高的声望,它是美国商业部和美国贸易委员会承认的石油机械验厂机构。它所制定的石油化工和采油机械技术标准被许多国家采用,中东、南美和亚洲许多国家的石油公司在招标采购石油机械时,一般都要求佩有API标志的产品才能有资格参加投标。因此,拥有API标志的石油机械设备不仅被认为是质量可靠而且具有先进水平。目前,在包括勘探和生产、运输、精炼和市场营销等各个方面拥有来自全世界的会员。今天,API已发展成为不仅在美国,而且越来越多地成为世界石油工业活动的有机组成部分。
API标志及其使用权
API会标是美国石油学会的学会产品标志,始于1924年,目的是为了鉴定生产的设备、材料,并提供能符合API质量体系和产品标准的生产企业。该标志经美国注册登记,未经许可任何人不得使用。
API取证即通过一个申请、检查、确认程序,有API向产品技术商符合API产品规范、质量保证体系(ISO9000)符合API质量纲要规范的制造厂授予证书,允许制造厂在其产品上使用API会标标志。API取证的实质是商标转让使用的授权活动。
API对会标的说明
(1)只授予通过API验厂的制造厂
(2)不是对制造厂的担保
(3)不是对设计的赞同
(4)不是对产品的担保
(5)制造厂保证经确认的产品,每一个都符合制造时的API规范
(6)API承认制造厂在遵守制定的API标准方面受到了API的信任
API取证流程及文件准备
I. 企业寻找到符合自己要求的咨询机构,需要首先完成以下表格及文件:
a.制造厂申请
b.API证书协议
c.取证信息表
咨询机构明确企业的详细需求之后,与API总部取得联系,索取相应的标准并转交申请
咨询机构对企业进行培训,内容包括:
d.API规范
e.文件编写要求
II. 在咨询机构的指导下,企业编写文件化质量管理体系,包括:
f.质量手册
g.管理程序文件
h.与质量管理相关联的其它作业文件
咨询机构负责所有文件的审核,并将《质量手册》翻译成英文版本
企业管理者批准、发布质量体系文件
企业在咨询机构的协助下,对管理、技术及市场人员进行培训
III. 由咨询机构协助邀请API派评审员进行现场审核,现场审核的具体分为二步:
第一步,API质量程序工作人员将按照API Q1规范的要求,以及企业申请的I产品规范。对企业的质量手册进行格式审查。
第二步,在质量手册获得认可之后,API将在制造厂和API都方便时安排一次现场审查,审查费由制造厂承担。
API审核人员将根据评审期间,验证API质量标准的各项符合性,所获得的客观依据来决定是否发证。
IV. 如现场审核过程中发现问题,企业应及时采取纠正措施,并提出预防方案。纠正措施和预防方案需要得到API审核员的再次审验。
API在审核员签字认可后,颁发有效期为三年的会标使用许可证书。
企业通过API验厂可以巩固、完善质量体系,提高产品质量。
在验厂过程中,咨询机构负责与API之间全部的联系、催办、监督、服务跟踪及关系协调工作。
API取证费用
API取证过程中,需要向美国石油协会支付的申请费用如下:
第一种产品(验厂覆盖的产品)申请费2950美元
第二种产品申请费1850美元
第三种产品以后申请费650美元
外加3%的银行手续费
审核费为450-600美元/人*天;(一般去1名审核员审核3天,企业规模大相应增加审核人*天数,该费用包含审核员往返食宿、差旅费。惹企业规模较大,申请证书较多,则需再延长1-2天)
根据惯例,企业的申请文件、《质量手册》和申请费用,均不归还。
由远诚咨询协助邀请API派评审员进行现场审核,现场审核的具体分为二步:
第一步,API质量程序工作人员将按照API Q1规范的要求,以及企业申请的I产品规范。对企业的质量手
册进行格式审查。
第二步,在质量手册获得认可之后,API将在制造厂和API都方便时安排一次现场审查,审查费由制造厂承
担。
API审核人员将根据评审期间,验证API质量标准的各项符合性,所获得的客观依据来决定是否发证。
四、如现场审核过程中发现问题,企业应及时采取纠正措施,并提出预防方案。纠正措施和预防方案需要
得到API审核员的再次审验。
API在审核员签字认可后,颁发有效期为三年的会标使用许可证书。
企业通过API验厂可以巩固、完善质量体系,提高产品质量。
在验厂过程中,远诚咨询负责与API之间全部的联系、催办、监督、服务跟踪及关系协调工作。
API中国取证企业名单
截至2004年9月1日,中国已有293家企业通过API规范验厂,这些企业的名单如下:
1st Machinery Works of North China Petroleum
3H (Shanghai) Petroleum Equipment Co., Ltd.
ABB Vetco Gray Petroleum Equipment (Shanghai) Co., Ltd.
Anhui Tunxi High Pressure Valve Factory
Anshan Aotong Steel Pipe Plant
Anshan Dragon Pipe Industries Co., Ltd.
Baoji Oilfield Machinery Co., Ltd.
Baoji Petroleum Steel Pipe Co., Ltd.
Baoji Rigor Petroleum Machinery Co. Ltd.
Baoji-SMI Petroleum Steel Pipe Corporation
Baoyi Valve Group Co., Ltd.
Beijing Petroleum Machinery Factory
Beric-Davis Companies International, Ltd.
Beric-Davis Companies International, Ltd.
Bohai NKK Drill Pipe Co., Ltd.
Bohai Oil Engineering Company
Boteli Valve Group Co., Ltd.
Cangzhou OCTG Co., Ltd. of Huabei Oilfield
Cangzhou Xinyuantai Steel Pipe Mill Co., Ltd.
Changge Yulong Pipe Products Co., Ltd.
Changqing Petroleum Exploration Bureau Machinery Manufacture Plant
Changshu Jichang Petroleum Machinery Manufacturing Co., Ltd.
Chengde Kingdream Petroleum Machinery Co. Ltd.
Chengdu Best Diamond Bit Co. Ltd.
Chengdu Chengfeng Valve Co., Ltd.
Chengdu Chuankong Valve Co., Ltd.
Chengdu High Pressure Valve Plant
Chengdu Mechanical Works of Sichuan Petroleum Administration
China Gaoneng Valve Co., Ltd.
China KCM Valve Co., Ltd.
China Liangjing Group Co., Ltd
China Oilfield Services Limited
China Shiyuan Valve Manufacturing Co., Ltd.
China South Valve Group Manufacture Co., Ltd.
China Sungo Valves Co., Ltd.
China Tefulong Group Co., Ltd.
China Zhongquan Group Co., Ltd.
China-Jiangnan Valve Co., Ltd
Chiwan Sembawang Engineering Co. Ltd.
Chongqing Xin Tai Machinery Ltd.
Chuannan Machinery Manufacturing Plant
Chuanyou Guanghan Honghua Co. Ltd.
Da Feng Valve Plant
Dagang Oilfield Group New Century Machinery Manufacturing Co., Ltd.
Dalian DV Valve Co., Ltd.
Dalian Marine Valve Factory
Daqing Honggang Drilling Tool Factory
Daqing Petroleum Equipment Group
Daqing Rijiu Centralizer Plant
Deyang Huadi Petroleum Equipment Co., Ltd.
Drilling amp; Production Equipment Plant of Sichuan Petroleum Administration
Drilling Engineering Technology Research Institute of Daqing Petroleum Administration Bureau
Drilling Technology Research Institute, Shengli Petroleum Administrative Bureau, SINOPEC
Drilling Tool Sub-company of Daqing Drilling Technology Services Company
Enflow Industries Inc.
Fenghua City High-Middle Pressure Valves Manufacture Co., Ltd.
Fenghua Hengtong Valves Co. Ltd
Fujian Sanming High amp; Middle Pressure Valve Factory
Fushun Cement Co. Ltd.
Gaoyou Huaxing Petroleum Manufacturing Co., Ltd.
General Machinery Plant of Shengli Petroleum Administration
Gezhouba Holding Company Cement Plant
Great Valve Manufacturing Co., Ltd.
Guanghan Petroleum Well-Control Equipment Co., Ltd.
Guangzhou Panyu District Dongsu Machinery Co., Ltd.
GuiZhou GaoFeng Machinery Factory
Guizhou Wire Rope Incorporated Company
Hangzhou Donghua Chain General Factory
Hebei Cangzhou Hengtong Tubing Co. Ltd
Heibei Zhongyuan Steel Pipe Manufacture Co., Ltd.
Heilongjiang North Shuangjia Drilling Tools Co., Ltd.
Henan Gaoshan Valve Co., Ltd.
Henan Petroleum Exploration Bureau Machinery Plant
Henan Shangdie Valve Co., Ltd.
Henan Zhongyuan Special Steel Works
Henan Zyzj Petroleum Equipment Co., Ltd.
Hubei Fuxing Science and Technology Co., Ltd.
Hunan Hengyang Steel Tube (Group) Co. Ltd.
Inner Mongolia No. 1 Machinery (Group) Co., Ltd.
Integrated Equipment, Inc.
Jiang Yin Eastern Valve Company, Ltd.
Jianghan Petroleum Machinery Plant
Jiangsu Chang-Bao Steel Tube Limited Co.
Jiangsu Chengde Steel Tube Share Co. Ltd.
Jiangsu Huaneng Cable Co., Ltd.
Jiangsu Jin Shi Machinery Group Co., Ltd.
Jiangsu Rudong General Machinery Company Limited
Jiangsu Rushi Machinery Co. Ltd
Jiangsu Shuguang Drilling Tool Co., LTD.
Jiangsu Shuguang Grant Prideco Tubular Co., Ltd.
Jiangsu Suyan Valve amp; Pipe Plant
Jiangsu Xianzhong Petroleum Machinery Co., Ltd.
Jiangsu Xinxiang Share Co., Ltd.
Jiangsu Yulong Steel Pipe Co., Ltd.
Jiangyin Chuangxin Oil Pipe Company Ltd.
Jiangyin Xingcheng Special Steel Works Co., Ltd.
Jianhu County Hongda Valve amp; Pipe Co., Ltd.
Jingbo Petroleum Machinery Plant
Jinxi Steel Pipe Co. Ltd of Lingyuan Iron and Steel Group
Jiyuan Petroleum Machinery Co., Ltd
Ju Long Steel Pipe Co. Ltd.
JUN Valve (Kunshan) Co., Ltd.
KF Industries, Inc.
Kingdom Precision Casting Co., Ltd.
KingDream Public Limited Company
KingDream Public Ltd Company Shanghai Branch
KTM Ball Valve Manufacturing (Sichuan) Co., Ltd.
Kunshan AB Valve Co. Ltd.
Kunshan Valve Co., Ltd.
Lanzhou General Machinery Plant
Lanzhou High Pressure Valve Limited Company
Lanzhou LS-National Oilwell Petroleum Engineering Company Limited
Lanzhou Petroleum amp; Chemical Machinery Works
Lianyungang Ocean Liquid Loading amp; Unloading Machine Co., Ltd.
Liaohe Oilfield General Machine Factory
Liaoning Dongyu Oil Pipe Manufacturing Co., Ltd.
Liaoning Jinxi (ASP) Steel Pipe Co. Ltd.
Liaoyang Spiral and Straight Seam Steel Tube Factory
Liaoyang Steel Tube Co., Ltd.
Liaoyang Xingde Large Steel Pipe Plant
Machinery Factory of Jilin Petroleum Group Co., Ltd.
Machinery Factory of Tuha Petroleum Exploration and Development Corporation
Machinery Factory of Tuha Petroleum Exploration and Development Corporation
MSP/Drilex
Mudanjiang City Oriental Diamond Bits Co., Ltd.
Mudanjiang Construction Material Petroleum Machinery Plant
Mudanjiang Petroleum Machinery Co., Ltd.
Mudanjiang Petroleum Tools Co., Ltd.
Mudanjiang Zhongyuan Drilling Co., Ltd.
Nanjing Luzhou Machine Works
Nantong Colves Fluid Control Co., Ltd.
Nantong High amp; Medium Pressure Valve Factory
Nantong Wire Rope (Group) Co., Ltd.
Nanyang Petroleum Machine Plant
Neway Valve (Suzhou) Co., Ltd.
Ningbo Mayer Steel Pipe Ltd.
Ningbo Sanding Steel Pipe Engineering Co., Ltd.
Ningxia Hengli Steel Wire Rope Co., Ltd.
Norms Engineering Co., Ltd.
North China Petroleum Steel Pipe Co. Ltd.
Northern Steel Pipe Co., Ltd.
Offshore Oil Engineering Co., Ltd.
Oil Well Cement Development Company, Zibo Zhongchang Special Cement Co, Ltd
Outong Group Co., Ltd. (Zhejiang Petrochemistry Valve Co., Ltd.)
P.T. Kvaerner Oilfield Products
Pangang Group Beihai Steel Pipe Corporation
Pangang Group Chengdu Iron amp; Steel Co., Ltd.
Panyu Chukong Steel Pipe Co., Ltd.
Power Machinery Works of Shengli Petroleum Administration
Precision Pipe Manufacturing Branch of Liaoning Tianyi Industry Co. Ltd.
Puyang City Shuangfa Industry Co., Ltd.
Puyang Zhongshi Group Co., Ltd.
Rongsheng Machinery Manufacture Ltd of Huabei Oilfield, Hebei
Sanmenxia Xinghe Petroleum Equipment Manufacture Co., Ltd.
Seamless Pipe Plant of Angang New Iron amp; Steel Co., Ltd., Angang Group Co.
Seamless Tube Mill of Baotou Steel Union Co., Ltd.
Shandong Huayin Special Cement Co. Ltd.
Shandong Longkou Special Rubber Hose Co., Ltd.
Shandong Molong Petroleum Machinery Co., Ltd.
Shanghai KVC Valve Co., Ltd.
Shanghai (Jinji Group) Jinji Valve Piping Mfg. Co., Ltd.
Shanghai Alison Steel Pipe Co., Ltd.
Shanghai Dalong Chains Works
Shanghai Fudi Valve Co., Ltd.
Shanghai Gaoneng High Pressure Valve Factory
Shanghai Huatong Valve Co., Ltd.
Shanghai Jinlun Mechanical Industry Co., Ltd.
Shanghai Kai-gong Valve Co., Ltd.
Shanghai Koko Valve Co., Ltd.
Shanghai Liang Gong Valve Factory
Shanghai Lixing Valve Manufacture Factory
Shanghai Meilong Valve Co.
Shanghai Neles-Jamesbury Valve Co., Ltd.
Shanghai Pudong Hanwei Valve Co., Ltd. (Shanghai Hanwei Special Valve Manufacturing Co., Ltd.)
Shanghai Shen Kai Petroleum amp; Chemical Equipment Co., Ltd.
Shanghai Source Mechanical amp; Electrical Equipment Co. Ltd.
Shanghai Third Navigation ASP Steel Pipe Co, Ltd.
Shanghai Valve Factory
Shanghai Zhongye Steel Pipe Co., Ltd.
Shanxi Fenglei Machinery Manufacturing Co. Ltd
Shanxi Norin Petroleum Machinery Co. Ltd.
Shashi Steel Pipe Works
Shashi Steel Pipe Works Fiberglass Reinforced Plastic Plant
Shengli Steel Pipe Co. Ltd.
Shengli-Highland Co., Ltd.
Shenjiang Valve Co., Ltd.
Shenyang Shengshi High and Medium Pressure Valve Co., Ltd.
Shenzhen Weisheng I.T.S. Petroleum Tubular amp; Equipment Co., Ltd.
Shijiazhuang Jiahua Special Cement Co., Ltd.
Si Chuan Huijian Petrochemical Equipment Co., Ltd.
Sichuan Chuanshi Chrida Diamond Bit Co., Ltd.
Sichuan Chuanshi Diamond Bit Co., Ltd.
Sichuan Huagong Petroleum Steel Pipe Co., Ltd.
Sichuan Jiahua Enterprise (Group) Co. Ltd.
Sichuan Kaitz Valve Mfg. Co., Ltd.
Sichuan Keycon Valve Manufacturing Co., Ltd.
Sichuan Petroleum Coring Center
Sichuan Petroleum Perforating Materials Ltd.
Sino-American Shanghai Pacific Pipe Co., Ltd.
Sinopec National Star Corporation Dezhou Petroleum Machinery Factory
Siping Wantong Steel - Pipe Company Limited
SJ Petroleum Machinery Co.
South China Marine Machinery Plant
Sow Long (Valve amp; Fitting) Co., Ltd. (Long Cheng Valves Co., Ltd.)
Special Vehicle Repairing and Manufacturing Plant
Steel Pipe Factory of Pipeline Bureau, CNPC
Steel Rope Factory of AnGang Group Co., Ltd.
Steel Tube Factory of China Third Metallurgical Construction Corp.
Steel Tube Subcompany Bao Shan Iron amp; Steel Co., Ltd.
Suzhou High amp; Medium Pressure Valve Factory
Suzhou KF Valve Co., Ltd.
Suzhou Valve Factory
Taixing Petroleum Machinery Co., Ltd.
Tekval Flow Control (Suzhou) Co., Ltd.
The Drilling Pipe amp; Tools Service Company of Shengli Oilfield
The Thermal Recovery Equipment Manufactory of Shengli General Engineering…
Tianjin Grant TPCO Drilling Tools Co., Ltd.
Tianjin Huafu Oilfield Chemicals Co., Ltd.
Tianjin Lida Steel Tube Plant
Tianjin Lilin Mechanical Group Co. Ltd.
Tianjin Pipe Company Ltd.
Tianjin Seamless Steel Pipe Plant
Tianjin Shengkai Industrial Technology Development Co., Ltd.
Tianjin Shenzhoutong Steel Pipe Co., Ltd
Tianjin Shuangjie Steel Pipe Co., Ltd.
Tianjin Tubular Goods Machining Co. Ltd.
Tieling Machinery amp; Equipment Manufacturing Co., Ltd of CNPC
Tonghua City DN Petroleum Machine Co., Ltd.
Tonghua Petroleum amp; Chemical Machinery Works Ltd.
Tonghua Petroleum Tools Co. Ltd.
TSC (Qingdao) Manufacturing Co., Ltd.
United Offshore Construction Company, CONHW
Universal Wire Rope Co., Ltd.
Wan Chi Steel Pipe (Qinhuangdao) Co., Ltd.
Wenzhou Huanqiu Valve Manufacturing Co., Ltd.
Wenzhou Tingyu Group Co., Ltd.
Wuhan Boiler Group Valve Co., Ltd. (Wuhan Advanced Flow Control amp; Engineering Ltd.)
Wuxi Erquan Special Steel Tube Co., Ltd.
Wuxi Huaying Valve Manufacturing Co., Ltd.
Wuxi Seamless Oil Pipe Co., Ltd.
Wuxi Seamless Steel Tube Co. Ltd.
Wuxi Universal Steel Rope Co., Ltd.
Wuxi Xishan Valve Plant
Xi'an Pump-Valve Clique Works
Xian Yang Petroleum Steel Tube amp; Wire Rope Co. Ltd
Xinjiang Petro Administration Bureau Machinery Manufacture General Company
Xinjiang Qingsong Cement Co., Ltd.
Xinjiang Tianshan Cement Co. Ltd.
Xinjiang Tunhe Cement Co., Ltd.
Xuzhou Guanghuan Steel Tube Co. Ltd.
Xuzhou Pipeline Tech Co. of SPSTC
Yancheng City Shuangxin Petroleum Machinery Plant
Yancheng City Xinde Petroleum Machinery Plant
Yancheng City Yancheng Power Station Valve Factory
Yancheng High amp; Medium Pressure Valve Factory
Yancheng Jiulong Valve Manufacture Co. Ltd.
Yancheng Sanyi Petrochemical Machinery Co., Ltd.
Yancheng Teda Petroleum Machinery Company Ltd.
Yancheng Tongshang Valve Co., Ltd.
Yancheng Yangbiao Petroleum Machinery Plant
Yangzhou Shuangliang Valve Manufacturing Co., Ltd.
Yangzhou Steel Pipe Works
Yantai Lubao Steel Tube Duty Co., Ltd.
Yichun Feilong Rock Bits Manufacture Co., Ltd.
Yongjia County Oubei Ball Valve Factory
Yumen Petroleum Administrative Bureau Machine Plant
Zhangjiakou Exploration Machinery General Factory
Zhe Jiang High amp; Medium Pressure Valve Plant
Zhe Jiang Wu Zhou Valve Co., Ltd.
Zhejiang Chaoda Valve Co., Ltd.
Zhejiang Fangyuan Valve Manufacturing Co., Ltd.
Zhejiang Fangzheng Valve Factory
Zhejiang Guoda Valve Co., Ltd.
Zhejiang Huadong Valve Co., Ltd. (Haigong Valve Factory of Zhejiang)
Zhejiang Huatai Valve Manufacturing Co., Ltd.
Zhejiang Jiehua Valve Co., Ltd.
Zhejiang Kingland Group Pipe Industry Co., Ltd.
Zhejiang KVT Valve Manufacturing Co., Ltd.
Zhejiang Shangyu Valve Manufacture Co., Ltd.
Zhejiang Weidouli Valves Manufacturing Co., Ltd.
Zhejiang Xinda Electric Power Steel Tube Co., Ltd.
Zhejiang Xinhai Valve Manufacture Co., Ltd.
Zhejiang Xulong Machinery Industry Co., Ltd.
Zhejiang Zhenghua Valve Factory
Zhengmao Group Co., Ltd.
Zhengzhou City Butterfly Valve Factory
Zhongcheng Machinery Manufacture Co., Ltd. of Dagang Oilfield Group
Zhongnan Equipment Company Ltd. (The State-Owned 388th Factory)
Zhongshan Walchamp Steel Pipe Co., Ltd.
Zhongyuan Drill amp; Production Equipment Plant of Zhongyuan P.E. Bureau
Zibo Hongyang Petroleum Equipment Co., Ltd.
Zigong High Pressure Valve Co., Ltd.
Ziyang Steel Pipe Plant
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